Industry · Mining & Metals

The model under the mine.

ManagedAnalytics has its deepest roots in mining. Helm models the mine-to-port value chain - pit, haul, mill, plant, stockpile, rail and port - as a single digital twin, then lets AI reason across the whole system. Every question, from a supervisor's mid-shift call to a board capital decision, is answered against the operating reality of the business.

One model, pit to port

The whole value chain, modelled as one twin.

Most mining analytics stop at a dashboard built on a copy of the data. Helm goes a layer deeper. It builds a digital twin that integrates operational parameters, the cost and revenue structure, distribution and logistics, and the organisation itself - so a number on a screen is always connected to the asset, the constraint and the business logic that produced it.

01
Pit

Geology, drill & blast

02
Load & Haul

Excavators, trucks, routes

03
Crush & Process

Crushing, screening, DMS

04
Stockpile

Blend & buffer

05
Rail

Inland logistics

06
Port

Ship & sell

helm.managedanalytics.ai
Helm object modeller showing a processing plant modelled as a drag-and-drop value chain - primary and secondary crushing circuits, DMS, stockpiles and product sampling - with a metrics list and the live calculation behind plant throughput.
The twin's object modeller: the processing plant mapped as a drag-and-drop value chain - crushing, screening and DMS circuits - with shared metrics and the business logic behind every figure.

Plant and equipment are configured from a shared template library, so a new model or scenario takes hours, not weeks - and every entity carries a rich set of operating, reliability and cost metrics, ready for analysis the moment data lands.

The operating rhythm

One twin, every horizon - from the shift to the board.

Mining runs on a cadence: forecast, plan, implement, review, report. Helm threads the same model through all of it, so the shift supervisor and the CFO work from one version of the truth - just at the level of detail each one needs.

HorizonWho is decidingWhat Helm puts in front of them
Shiftlive Supervisor · operators Live shift dashboard - fleet utilisation vs target, ranked delay events, drill-pattern and crusher-feed conformance, and an end-of-shift handover that writes itself.
Day24h GM · heads of department GM daily standup - performance vs 24-hour target, safety, the 7-day rolling plan and a delay timeline that splits planned from unplanned downtime.
Weekshort-interval Planning · section leads Short-interval control - the 2-week schedule, the constraint and bottleneck view, and variance-to-schedule that routes major deviations for approval.
MonthMBR ExCo · divisional GMs Monthly business review - production and cost variance vs budget, value-driver decomposition, and a board-ready pack drafted from the live operation.
Quarter / Yearstrategy Board · CFO · CEO Budget and strategy scenarios - commodity-price, FX and cost sensitivities, capital allocation across the portfolio, and life-of-asset volumes.
Daily & shift decisions

Decisions get better where the work happens.

The most frequent decisions in mining are made on the shift - and too often on gut feel, because the data arrives too late to matter. Helm pushes live, specific, role-ready views to the frontline, drawn straight from on-board telematics on CAT and Bell equipment or from the dispatch system.

Shift dashboards

The shift, on one screen.

Supervisors stop reconstructing the shift from memory and radio calls. The picture is already assembled - and the handover is built as the shift runs.

  • Load & haul time usage, split planned vs unplanned downtime
  • Top delay events ranked - breakdowns, op delays, queuing
  • Average truck cycle, fleet movement and live stockpile buffer
  • Operator notes and safety observations roll into the handover automatically
Helm shift dashboard - fleet productivity and cycle times: a load-and-haul delay timeline split into productive, operating-delay, unplanned and standby time, a ranked list of top delay events, an average truck-cycle trend, and excavator, loader, truck-movement and stockpile status panels.
Helm shift dashboard - operator feedback, actions and handover: a supervisor shift log with safety, equipment and geology notes alongside a supervisor action queue with high, medium and low priority items.
Two shift views - fleet productivity & cycle times, and operator feedback, actions & handover.
Production review

And it rolls straight into the production review.

The same data the shift acted on becomes the monthly production story - no spreadsheet rebuild between the pit and the GM's standup.

  • Production by month, actuals against budget
  • Cumulative year-to-date across waste, ROM and product grades
  • Target, actual and variance per metric, with single-click drill-down
  • One number, traceable from the dashboard back to the telematics feed
Summary production - month and cumulative YTD against budget, with variance by metric.
Simulation & short-term planning

Understand the variance. Then plan the next shift around it.

A daily plan that ignores queuing, breakdowns and blend constraints is a wish-list. Helm's built-in discrete-event simulation engine reproduces the mining cycle event by event, so optimisation teams can see exactly where time and efficiency are lost - and test the fix before committing the next short-interval plan.

Load & haul DES

Simulate the cycle before the shift runs it.

Discrete-event simulation over the real haul network turns "the trucks felt slow" into a quantified, addressable loss.

  • Utilisation, availability, cycle time and productivity per truck and excavator
  • Downtime and queuing isolated as distinct, measured losses
  • Compare routes, fleet mixes and dispatch rules side by side
  • Heuristics learned from historical data, not guessed
helm.managedanalytics.ai
Helm load-and-haul simulation: a satellite view of an open pit with a selected haul route and truck positions overlaid, replaying a simulated waste hauling cycle.
Load & haul route optimisation - simulated on the real pit.
Constraints modelling

Find the binding constraint - and watch it move.

Theory-of-Constraints logic, applied across the chain, shows where the bottleneck sits today and how it shifts as the operation changes.

  • Constrained output at every stage - loading, hauling, crush, process
  • Where the system bottleneck is right now, and what is starving downstream
  • How constraints move as fleet and mine configuration change over time
  • Scenario summary of constrained output across multiple FY horizons
helm.managedanalytics.ai
Helm constraints analysis: a baseline scenario showing constrained output by value-chain stage, a multi-year scenario summary of constrained output, and an overburden hauling gap-to-target waterfall.
Constraints analysis across the value chain - baseline and scenarios.
helm.managedanalytics.ai
Will the plan actually deliver the tons? Helm tests budget volumes against real hauling capacity - here across two operating-hour scenarios - and shows the cumulative shortfall in both tonnes and fleet hours before the month begins.
Process-plant simulation - model the value chain as one digital twin, configure the physics, run a discrete-event simulation, then analyse the constraints to pinpoint the binding bottleneck.
Financial analytics & cost

Cost control, traced to the driver that moved it.

"Costs are up" is not a decision. "Diesel dispensing and monthly P&Gs drove load-and-haul cost per tonne up, and here is the value-driver tree behind it" is. Helm decomposes every financial result through the twin's business logic, so cost management starts from cause - not from a number in red.

Value-driver analysis

Every cost, broken into its drivers.

Value-driver trees are generated automatically for any metric, straight from the underlying business logic - so the "why" is always one click from the "what".

  • Driver trees for any metric - cost per tonne, EBIT, recovery, anything modelled
  • Variance vs budget with single-click waterfalls
  • Favourable and adverse effects separated and ranked
  • Full lineage from the headline number back to source data
helm.managedanalytics.ai
Helm metric analyser showing an automatically generated value-driver tree that decomposes load-and-haul cost per tonne into its capex and opex driver branches.
Value-driver tree - load & haul cost per tonne, decomposed.
Sensitivity & scenarios

Stress-test the budget before you sign it.

Because drivers are wired into the twin, Helm can sweep them and show the impact on the bottom line - with fair attribution even when drivers interact.

  • Sensitivity of NPAT to forex, diesel, wages and commodity price
  • Multiplicative driver interactions handled with Shapley attribution
  • Run budget scenarios across the whole P&L, not one line at a time
  • Defensible enough for the board and the auditor, with lineage intact

See the variance use case →

helm.managedanalytics.ai
Sensitivity of NPAT to forex rate - swept across the FY27 budget.
The AI Data Scientist

Ask the business a question. In plain language.

Helm's AI Analyst performs ad-hoc 'what-if' and variance analysis across the entire operation. Because it reasons over the twin - not a static extract - it chains retrieval, calculation, simulation and charting into a single answer, with provenance on every figure. Sessions are shareable in real time, so a planning team can investigate a variance together, live.

helm.managedanalytics.ai
A plain-language question resolved against the twin - retrieving crushing & screening costs across budget and forecast, then charting the comparison.
From insight to action

Analysis that turns into tracked, owned actions.

An insight that does not change what happens on the ground is overhead. Helm closes the loop: structured meetings, scorecards and an initiative portfolio that all draw directly from the platform - no re-importing, no parallel spreadsheets.

Meetings & initiatives

Structured meetings, linked to the analysis.

The Results & Progress Management cadence keeps the discussion anchored to the numbers - and every decision leaves with an owner.

  • Meeting packs with highlights, issues, lowlights and priorities
  • Scorecards and KPI tracking per team and per asset
  • Every decision becomes an action with an owner, due date and status
  • Improvement initiatives managed from opportunity to delivered value
helm.managedanalytics.ai
Helm Results and Progress Management summary pack: a meeting view with highlights, issues, lowlights and priorities, plus tabs for RPM overview, scorecard, actions log and KPI tracking.
Results & Progress Management - meetings, scorecards and actions in one place.
Decarbonisation

The same model tracks diesel and power emissions and generates MACC curves - so abatement sits alongside cost and production in the same decision, not in a separate sustainability silo.

The capability set

Six modules, one shared model and business logic.

Helm starts with a core analytics platform and adds capability as plug-in modules. Each one shares the same data and business logic, so nothing is rebuilt and everything stays consistent.

ModuleWhat it adds
Core AnalyticsTime-series, variance, value-driver and sensitivity analysis, plus Pareto charts - on every metric in the twin.
Operational Decision SupportUser and team KPI dashboards, individual and asset scorecards, meeting management and action tracking.
Simulation & Advanced AnalyticsDiscrete-event simulation, constraint and capacity modelling, goal-seek, and the ability to build and train ML models.
Business OptimisationOpportunity logging, initiative prioritisation, end-to-end project and portfolio management, custom pipeline reporting.
Distribution OptimisationMulti-mode distribution channels, least-cost routing, and product, route, warehouse and port constraints.
DecarbonisationDiesel and power emissions tracking, and MACC curves to support abatement decisions alongside cost and production.
Use cases

What Mining & Metals executives use Helm for.

USE CASE 01

Variance explanation across operations and processing

At the right level for the GM, the COO and the CEO.

See the use case
USE CASE 02

Constraint & bottleneck modelling

Across the value chain - pit to port.

USE CASE 03

Discrete-event simulation

Of operational scenarios and proposed changes.

See the use case
USE CASE 04

Value-driver analysis

Tied to commodity-price and cost scenarios.

USE CASE 05

Capital allocation & optimisation

Across asset portfolios and growth options.

See the use case
USE CASE 06

Board & ExCo packs

Generated from the live operation.

See the use case
In our first budget cycle we ran multiple driver-based scenarios in the twin. The quality of our budget packs and analysis was transformed, and we had full traceability to source data whenever we needed to drill into a number.

- CHIEF FINANCIAL OFFICER, TIER-1 MINER

75-90%
Board pack prep
Reduction in preparation time reported across mining finance teams.
Days.
Variance diagnosis
To explain a material production or margin variance - not weeks.
Hours.
New scenarios
To stand up a new model or scenario from the shared template library.

See Helm applied to a mining operation.

A briefing typically takes 60 minutes. We will show the platform applied to a business that looks like yours - same value chain, similar reporting cadence, real numbers redacted as needed.